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Hangzhou Glass Technology Co., Ltd
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Glass CNC working center

Glass type:

Various types of flat glass

Applications:

Architecture, doors and windows, showers, mirrors, furniture, decoration, home appliances, electronics, railway, automotive, etc.
  • Features::
  • Technical advantages
  • working principle

Features:

  • Type: horizontal working center, vertical drilling and milling machine, vertical working center
  • Integrate drilling, milling, edging, polishing, and other functions in one
  • 12000 RPM high-power high-end electric spindle, long lifetime
  • Patented air seal and stator glue injection waterproof technology
  • Ultra-high precision and stability
  • CAM software automatic system, process program is efficient and reliable
  • Simple operation, fully automatic control
  • Cool inside the tool and outside the tool, good cooling effect
  • Tool path optimization, reducing idle stroke and shortening the processing time
  • The beam and bed adopt a new structure, high strength and stability
  • New large-capacity tool storage
  • No processing interference zone, independent control of the suction cup
  • Automatic suction cups can hold any size glass
  • Large-size glass processing is stable, minimizing processing vibration
  • X, Y, Z-axis move fast
  • Automatic tool measuring device
  • Tool real-time compensation function, high polishing quality
  • High-quality tool materials, higher glass processing quality
  • The internal coil of the spindle adopts a fully sealed design
  • Highly rigid structure, twice the acceleration
  • Highly flat worktable platform to ensure the best processing
  • Low wear, the machine still maintains high precision after many years of use
  • Minimal mechanical wear and almost maintenance-free
  • Glass positioning is convenient and fast, reducing the time by 40%
  • Glass support rollers and suction cups suppress vibration during milling
  • Various shapes of glass can be processed
  • Centralized automatic lubrication oil supply system
  • High-precision servo motor drives each axis, digital control system
  • High-precision ball screws and linear guides

Technical Advantages

High Precision, High Stability
The glass CNC working center has extremely durable structures and high-precision devices. It has a high degree of reliability and long service life and is almost maintenance-free. The equipment beam, bed, and frame adopt a new structure design, which has high strength, ultra-high processing accuracy, and structural stability. The X, Y, and Z axes move fast, and the servo control system drives each axis. The top ball screws and linear guides ensure high-precision machining.
High-End Electric Spindle
The new high-end electric spindle has successfully overcome the major challenges in the industry: the waterproof problem of the stator and rotor, the cooling problem of the bearing and the rotor, the loose clamp of the spindle, the problem of the spindle inner cooling, etc. The main spindle stator adopts the glue filling method, which perfectly solves the waterproof problem. A constant temperature water cooler and a corresponding circulating water cooling system are added, so that the electric spindle is not affected by the external environment and working conditions. The spindle loose broach structure can greatly reduce the influence of glass powder on the spindle loose broach and avoid malfunctions. The main spindle has a central water cooling system, which can improve the glass processing quality and efficiency, and can extend the service life of the tools. The above technologies ensure that the electro-spindle has a long service life.
New CAM Software
The new CAM software is an intelligent program generation software specially developed for glass CNC working centers. It has automatic tool allocation, automatic creation of working programs, import of DXF files, automatic optimization of working paths, visual simulation processing, tool management, and other functions. The software uses a graphics library, without the use of CAD drawing, realizes the parameterization of graphics, greatly reduces the difficulty of operation, and is easier to learn and use. The software also has a large graphics processing function, which provides more process options for processing large-area graphics, and an automatic interference check function to avoid the risk of tool collision during processing.
High quality glass processing
The machine structure is rigid with high stability, and the glass processing accuracy can reach ± 0.1 mm. The CNC system has the real-time compensation function, which can realize real-time polishing, and the polishing effect is excellent. Automatic tool changing system, automatic tool size measurement device, can process all kinds of glass shapes, automatic suction cup can handle any size of glass. The large size glass processing is stable and smooth, eliminating the vibration during processing.
A, C Axis Double Swing Angle Electric Spindle
The self-developed A and C-axis dual-angle electric spindle, the C-axis can achieve ±∞ rotation, and the A-axis can achieve ±90°rotation. Cooperate with the three moving axes of X, Y, and Z to realize any four-axis linkage, which can meet the bevel processing and three-dimensional workpiece processing of any shape, and special-shaped glass.
Multifunctional Composite Processing Head
The multi-functional composite processing head is the core component of the suction-cup vertical composite CNC working center. The smart water jacket will compress the glass during the front and back drilling processing, increasing the rigidity of the processing area, thereby improving the quality of the drilling. During the grinding process, the multifunctional composite processing head can rotate around the C axis to ensure that the external cooling water is accurately sprayed to the processing area, to achieve ultra-high edging and polishing quality. The clamping device of the multi-function head can clamp and guide the glass during the processing. This creates accurate tool setting and minimizes vibration during grinding and polishing to reduce processing defects such as chipping and debris.
R&D and Analysis Capabilities
The R&D team has ultra-high R&D and analysis capabilities. The transmission and feed mechanisms of the working center have been precisely calculated and have high reliability. Use finite element analysis software to perform mechanical analysis and modal analysis on core parts such as bed, beam, spindle, etc., and select the optimal solution from a variety of design solutions, so that the working center has good rigidity and stability, and avoids processing vibration during the process.

Technical Advantages

High Precision, High Stability
The glass CNC working center has extremely durable structures and high-precision devices. It has a high degree of reliability and long service life and is almost maintenance-free. The equipment beam, bed, and frame adopt a new structure design, which has high strength, ultra-high processing accuracy, and structural stability. The X, Y, and Z axes move fast, and the servo control system drives each axis. The top ball screws and linear guides ensure high-precision machining.
High-End Electric Spindle
The new high-end electric spindle has successfully overcome the major challenges in the industry: the waterproof problem of the stator and rotor, the cooling problem of the bearing and the rotor, the loose clamp of the spindle, the problem of the spindle inner cooling, etc. The main spindle stator adopts the glue filling method, which perfectly solves the waterproof problem. A constant temperature water cooler and a corresponding circulating water cooling system are added, so that the electric spindle is not affected by the external environment and working conditions. The spindle loose broach structure can greatly reduce the influence of glass powder on the spindle loose broach and avoid malfunctions. The main spindle has a central water cooling system, which can improve the glass processing quality and efficiency, and can extend the service life of the tools. The above technologies ensure that the electro-spindle has a long service life.
New CAM Software
The new CAM software is an intelligent program generation software specially developed for glass CNC working centers. It has automatic tool allocation, automatic creation of working programs, import of DXF files, automatic optimization of working paths, visual simulation processing, tool management, and other functions. The software uses a graphics library, without the use of CAD drawing, realizes the parameterization of graphics, greatly reduces the difficulty of operation, and is easier to learn and use. The software also has a large graphics processing function, which provides more process options for processing large-area graphics, and an automatic interference check function to avoid the risk of tool collision during processing.
High quality glass processing
The machine structure is rigid with high stability, and the glass processing accuracy can reach ± 0.1 mm. The CNC system has the real-time compensation function, which can realize real-time polishing, and the polishing effect is excellent. Automatic tool changing system, automatic tool size measurement device, can process all kinds of glass shapes, automatic suction cup can handle any size of glass. The large size glass processing is stable and smooth, eliminating the vibration during processing.
A, C Axis Double Swing Angle Electric Spindle
The self-developed A and C-axis dual-angle electric spindle, the C-axis can achieve ±∞ rotation, and the A-axis can achieve ±90°rotation. Cooperate with the three moving axes of X, Y, and Z to realize any four-axis linkage, which can meet the bevel processing and three-dimensional workpiece processing of any shape, and special-shaped glass.
Multifunctional Composite Processing Head
The multi-functional composite processing head is the core component of the suction-cup vertical composite CNC working center. The smart water jacket will compress the glass during the front and back drilling processing, increasing the rigidity of the processing area, thereby improving the quality of the drilling. During the grinding process, the multifunctional composite processing head can rotate around the C axis to ensure that the external cooling water is accurately sprayed to the processing area, to achieve ultra-high edging and polishing quality. The clamping device of the multi-function head can clamp and guide the glass during the processing. This creates accurate tool setting and minimizes vibration during grinding and polishing to reduce processing defects such as chipping and debris.
R&D and Analysis Capabilities
The R&D team has ultra-high R&D and analysis capabilities. The transmission and feed mechanisms of the working center have been precisely calculated and have high reliability. Use finite element analysis software to perform mechanical analysis and modal analysis on core parts such as bed, beam, spindle, etc., and select the optimal solution from a variety of design solutions, so that the working center has good rigidity and stability, and avoids processing vibration during the process.
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Machine Introduction

Glass CNC working centers are mainly divided into three types: horizontal glass CNC working centers, vertical glass drilling and milling machines, and vertical glass CNC working centers.

The glass CNC working center is suitable for drilling, milling, edging, and polishing flat glass of different thicknesses and sizes. The equipment adopts a computer numerical control system to realize the control of each axis, with very high control accuracy. By generating graphics through CAM/CAD software, complex tasks can be completed in a short time and high-quality glass can be processed.

1. Vertical Drilling and Milling Working Center

This high-end vertical five-axis clamp-type glass working centers are used for glass drilling, milling, chamfering, and internal edging. The equipment has high processing efficiency and processing quality: high-end CNC operating system accurately controls each servo axis; independent research and development of high-power electric spindle; clamp mechanism to fix the glass without damaging the LOW-E film; The processing area is equipped with a set of pressure rollers and supporting wheels to improve the stability of the glass during processing.

Vertical drilling and milling are mainly used in shower door glass, architectural glass (frameless glass doors, glass curtain walls, glass railings), etc.

The main advantages of the equipment are dual-spindle drilling: achieve high-precision and high-quality drilling; the processing of large plates of glass with internal cutouts and special-shaped glass; easy to form a CNC + washing automatic connection with a vertical washing machine; The required floor space is small, glass loading is convenient, especially for the large size glass.

2. Suction Cup Type Vertical Working Center

This series of suction cup type vertical working centers have multiple functions in one machine, which can perform drilling, milling, grinding, polishing, and other processing on the outer and internal of the glass. Independent research and development of high-power electric spindle, the front spindle head with C-axis rotation and auxiliary clamping mechanism, front and rear spindles with intelligent water jackets, to ensure extremely high processing efficiency and quality. The glass is driven and fixed by the suction cup system, and each suction cup is independently controlled to avoid processing interference areas. This ensures there is no damage to the LOW-E film.

The main advantages of the equipment are: grinding or polishing the external and internal of large glass and special-shaped glass; double-headed drills to achieve high-precision and high-quality drilling; it is possible to connect with a vertical washing machine.

3. Horizontal Three-Axis CNC Working Center

The horizontal three-axis CNC working center can perform drilling, milling, grinding, polishing, and other processing on the external and internal of regular shape glass and special-shaped glass. The positioning columns are used to position the glass, and the glass is fixed by the suction cup after positioning, and then the processing is performed. The system has the function of real-time polishing compensation to ensure high-quality polishing.

4. Horizontal Four-Axis CNC Working Center

The horizontal four-axis CNC working center adds the C-axis rotation function of the spindle based on the horizontal three-axis working center and is equipped with a right-angle machining head. It can not only process the internal and external of shaped glass, but also use the right angle machining head to connect the bowl wheel to process the outer of the ultra-thick large glass. The efficiency is more than 3 times than using a regular milling tool.

5. Horizontal Five-Axis CNC Working Center

The horizontal five-axis working center is equipped with a self-developed AC-axis double-angle electric spindle, with three linear motion axes X, Y, and Z and two rotary motion axes A and C, and can realize any four-axis linkage. In addition to all the functions of the horizontal three-axis and horizontal four-axis working center, it also has special processing functions such as processing irregular bevels and engraving.

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